Thin Film Covered Copper/Aluminum Winding Wire
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Polyimide film aluminum wire is a multi-layer polyimide & fluoropolymer dispersion-coated film. The fluoropolymer coating functions as a heat-fusible layer for bonding to magnet wire conductors. It has superior scrape abrasion resistance and exhibits lower frictional properties than wire insulated with other commonly used polyimide materials. Polyimide film aluminum wire is ideal for demanding magnet wire applications and for difficult-to-wind motors.
Aromatic polyimide tape-covered aluminum magnet wire has a higher space factor than that of glass-fiber covered aluminum magnet wire and fully satisfy class-H heat resistance requirements. When Aromatic polyimide tape-covered aluminum magnet wire is used as substitute for these glass-fiber covered aluminum magnet wire, electrical equipment can be expected to be reduced in size and weight. Aromatic polyimide tape-covered aluminum magnet wire has electrical characteristics and coating flexibility far superior to those of glass-fiber covered aluminum magnet wire. Aromatic polyimide tape-covered aluminum magnet wire is primarily used for electric motors in vehicles, large direct current machines, and dry transformers. However, the aluminum magnet wire is more costly than other winding aluminum magnet wires. It is recommended, therefore, to use them when, there are problems in terms of space factor in particular. The aluminum magnet wire is inferior to glass-fiber covered aluminum magnet wire in corona resistance. When using the aluminum magnet wire in high-pressure equipment, special consideration must be given to insulation design.