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Thin Film Covered Copper/Aluminum Winding Wire

Insulation Winding Wire

Thin Film Covered Copper/Aluminum Winding Wire

Thin film covered winding wire is made of oxygen-free copper rod or electrical round aluminum rod with a specific mold suppress or wire drawing cooling treatment, and then coated in copper (aluminum) conductor with two or more layers of film (including polyester film, polyimide film, and so on) winding, suitable for oil-immersed transformer wiring and similar electrical winding. Electric bare copper (aluminum) wire produced by the extrusion technique is a good material for the manufacturing of thin film coated wire.

    Product introductionHeg

    Thin film covered copper (aluminum) flat wire has several specific characteristics in compared to other types of wire and cable. First of all, because it uses thin-film insulation material, it has excellent insulation properties and can effectively prevent current leakage and interference. secondly the flat layout of the thin film coated copper (aluminum) flat wire simplifies electrical installation, saves space, and reduces clutter. Furthermore, the thin-film coated copper (aluminum) flat wire has superior electrical conductivity, can carry more current and voltage, and is ideal for an extensive variety of high-load electrical equipment. Finally, the thin film coated copper (aluminum) flat wire is resistant to wear and aging, and its electrical properties remain steady over time.

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    Polyimide film aluminum wire is a multi-layer polyimide & fluoropolymer dispersion-coated film. The fluoropolymer coating functions as a heat-fusible layer for bonding to magnet wire conductors. It has superior scrape abrasion resistance and exhibits lower frictional properties than wire insulated with other commonly used polyimide materials.  Polyimide film aluminum wire is ideal for demanding magnet wire applications and for difficult-to-wind motors.

    Aromatic polyimide tape-covered aluminum magnet wire has a higher space factor than that of glass-fiber covered aluminum magnet wire and fully satisfy class-H heat resistance requirements. When Aromatic polyimide tape-covered aluminum magnet wire is used as substitute for these glass-fiber covered aluminum magnet wire, electrical equipment can be expected to be reduced in size and weight. Aromatic polyimide tape-covered aluminum magnet wire has electrical characteristics and coating flexibility far superior to those of glass-fiber covered aluminum magnet wire. Aromatic polyimide tape-covered aluminum magnet wire is primarily used for electric motors in vehicles, large direct current machines, and dry transformers. However, the aluminum magnet wire is more costly than other winding aluminum magnet wires. It is recommended, therefore, to use them when, there are problems in terms of space factor in particular. The aluminum magnet wire is inferior to glass-fiber covered aluminum magnet wire in corona resistance. When using the aluminum magnet wire in high-pressure equipment, special consideration must be given to insulation design.